H12560BF-H20000
I. The purpose of the equipment
This machine is mainly used for cutting and processing H-beam, channel steel and other materials. It can be beveled by means of parametric programming of the template, including machining the inner and outer bevels of the wings, and the R-arc of the web.
The section steel fiber laser cutting production line can complete all the feature cutting at one time, such as cutting, round hole, lock, groove, marking and other cutting needs.
II. The main technical parameters of the machine:
No. | Specification items | Parameter | Remark | ||||
1 | Profile material | Carbon steel, stainless steel | |||||
2 | Type of profile | H-beam, I-beam, channel steel | |||||
3 | Workpiece size range | The web ≤ 100 ≤ 1250mm 100≤ web≤ 600mm The thickness of the plate ≤ 40mm | H-beam, I-beam | ||||
The minimum size is 100mm*48mm The maximum size is 400mm*200mm | Channel | ||||||
4 | Workpiece length | 15000mm | |||||
5 | Minimum tailing length | 1600mm | < 1600mm material is output by continuous cutting method | ||||
6 | Cut holes in the web, the distance from the edge of the hole to the inside of the wing | ≤50mm | 1250*600mm H-beam | ||||
7 | Cutting form and requirements | It can be arbitrarily cut off (including wing plate oblique cutting), oblique line, round hole, arc, square hole, elliptical arc cutting (including groove), supporting profile left and right 90 °, front and rear 45°Bevel cutting, cutting at a specified angle | |||||
8 | Cutting method quality | < 0.5mm and no more than 1 within 1 meter | Local notch depth | ||||
The difference between the front and back of the thickness is less than 1 degree and less than 30mm, and the difference between the front and back is less than 0.5mm,More than 30mm is less than 0.7mm, and the consistency is good | Perpendicularity | ||||||
9 | Slanting cut ruler inch | The width of the workpiece ≤ 500mm | 40° | ||||
10 | 500mm< workpiece width≤750mm | 25° | |||||
11 | 750mm< workpiece width ≤ 1000mm | 20° | |||||
12 | 1000mm< workpiece width≤ 1250mm | 15° | |||||
13 | Bevel cutting range | ±45° | Cutting deviation <±2° | ||||
14 | Laser cutting Main Machine | Laser power | 20000W | ||||
15 | X1 axis travel | 900mm | |||||
16 | Y-axis travel | 2400mm | |||||
17 | Z-axis travel | 1200mm | |||||
18 | X1, Y-axis positioning accuracy | ±0.08mm/m | |||||
19 | A-axis and B-axis positioning accuracy | ±0.1° | |||||
20 | X1, Y axis maximum positioning speed | 40m/min | |||||
21 | X1-axis, Y-axis, Z-axis motor power | 1.8 kW | |||||
22 | A-axis and B-axis motor power | 0.75 kW | |||||
23 | The material table is load-bearing | The loading buffer can withstand the maximum load | 30 tons | ||||
24 | Feeding trolley | Maximum feed weight | 10,000 kg | ||||
25 | Maximum feeding speed | 20 m/min | |||||
26 | X-axis motor power | 4.4 kW | |||||
27 | Hydraulics | System pressure | 4 MPa | ||||
28 | Motor power | 2.2 kW | |||||
29 | Precision | 15m feeding error (mm). | ±1 | ||||
30 | Hole spacing deviation | ±0.2mm | Cutting hole clusters | ||||
31 | Bevel cutting angle error (mm). | ±2° | |||||
33 | Cutting length error | ±1.5 mm | |||||
34 | Cutting parameters | Mounting hole: Cut hole diameter | ≥5mm | ||||
35 | Other features | Lettering, automatic scribing function | After painting, the engraving content can be clearly recognized | ||||
36 | Number of NC axis | 6 pcs | |||||
37 | Programmatically | 1. Standardize the design programming mode, and export the DSTV format by tekla 3D softwareNC1b20>The data is generated by importing nesting and typesetting software, and the use is concise, intuitive and easy to operate, and it is convenient for maintenance personnel to interpret. 2. The control system comes with manual library model programming 3. The host has a network interface, which is convenient for remote instruction input and completion data output through the network. The processing program is created through the office PC and transferred to the machine for processing through the network and USB. | |||||
38 | Electrical system control | Numerical control system | |||||
39 | Total weight of the device | About 16 tons | |||||
IV. The structure and configuration of the machine
Equipment composition
1. Transverse fore hearth 1 set
3. Feeding fore hearth 1 set
5 Discharge fore hearth 1 set
6. Scrap trolleys 1 set
7. Hydraulic system 1 set
8. Electrical system 1 set
9. Dust removal system (fan).
The main technical parameters of the cutting host
Models | H12560BF |
Wing bevel cutting angle | ±45° |
X-axis travel | 900mm |
Y-axis travel | 2400mm |
Z-axis travel | 1200mm |
X, Y axis positioning accuracy | ±0.08mm/m |
X, Y axis repeatability | ±0.08mm |
A-axis and B-axis positioning accuracy | ±0.1° |
Maximum positioning speed in the X/Y axis | 40m/min |
Number of phases | 3 |
Power supply voltage rating | 380V |
frequency | 50Hz |
Total power protection rating | IP54 |
V. The main configuration and key components of the laser cutting unit
Main configuration | ||||
No. | Name | Model | Quantity | Remark |
1 | Laser cutting machine for section steel | H12560BF-H20000 | 1 set | HANS |
2 | Laser | HL-CM-20000 | 1 unit | HANS |
3 | Cutting head | Autofocus | 1 set | HANS |
4 | Chiller | Dedicated to fiber laser cutting | 1 unit | Standard with Han's |
5 | Regulated power supply | 120KVA | 1 unit | Standard with Han's |
6 | Dust removal system | The fan is 7.5kW | 1 unit | Standard with Han's |
Laser cutting unit key components | |||
No. | Main configuration | Configure the content | Brand |
1 | Composition of numerical control system | Han’s SMC | HANS |
2 | Pneumatic system composition | Triple parts, cylinders, throttle valves | Airtac |
Solenoid valves | Parker, USA, etc | ||
Electronically controlled proportional valves | Lanny, Germany | ||
3 | Transmission system composition | High-precision linear ball guides | Taiwan PMI |
High-precision helical rack | CZECH SVAROG | ||
High-precision reducer | SHIMPO, JAPAN | ||
Servo motors and drives | Rexroth, Germany | ||
4 | Capacitive vertical tracking system | Capacitive sensors | HANS |
5 | Software | Nesting software | Han's customized |
HL-CM-20000 Technical Specifications
Optical parameters | HL-CM-20000 |
Working mode | Continuous/modulated |
Central radiation wavelength | 1080±5nm |
Power adjustable range | 10-100% |
Rated output power | 20000W |
Beam quality | ≤4.5 mm*mrad |
Modulation frequency | ≥5kHz |
Transmission fiber diameter | 100μm |
Output power stability (long-term.)) | ±2% |
power supply | 380VAC, 50Hz, three-phase five-wire connection |
power consumption | 63kW |
VII. Cutting process parameters
20kw cutting speed gauge | |||||
Material Thickness (mm) | Material category | Cutting speed (m/min). | Assist gases | Cutting speed (m/min). | Assist gases |
5 | carbon steel |
| Oxygen positive coke | Oxygen negative coke | |
6 |
| ||||
8 |
|
| |||
10 |
|
| |||
12 |
|
| |||
14 |
|
| |||
16 |
|
| |||
18 |
|
| |||
20 |
|
| |||
25 |
|
| |||
30 |
|
| |||
40 |
|
| |||
50 |
|
I. The purpose of the equipment
This machine is mainly used for cutting and processing H-beam, channel steel and other materials. It can be beveled by means of parametric programming of the template, including machining the inner and outer bevels of the wings, and the R-arc of the web.
The section steel fiber laser cutting production line can complete all the feature cutting at one time, such as cutting, round hole, lock, groove, marking and other cutting needs.
II. The main technical parameters of the machine:
No. | Specification items | Parameter | Remark | ||||
1 | Profile material | Carbon steel, stainless steel | |||||
2 | Type of profile | H-beam, I-beam, channel steel | |||||
3 | Workpiece size range | The web ≤ 100 ≤ 1250mm 100≤ web≤ 600mm The thickness of the plate ≤ 40mm | H-beam, I-beam | ||||
The minimum size is 100mm*48mm The maximum size is 400mm*200mm | Channel | ||||||
4 | Workpiece length | 15000mm | |||||
5 | Minimum tailing length | 1600mm | < 1600mm material is output by continuous cutting method | ||||
6 | Cut holes in the web, the distance from the edge of the hole to the inside of the wing | ≤50mm | 1250*600mm H-beam | ||||
7 | Cutting form and requirements | It can be arbitrarily cut off (including wing plate oblique cutting), oblique line, round hole, arc, square hole, elliptical arc cutting (including groove), supporting profile left and right 90 °, front and rear 45°Bevel cutting, cutting at a specified angle | |||||
8 | Cutting method quality | < 0.5mm and no more than 1 within 1 meter | Local notch depth | ||||
The difference between the front and back of the thickness is less than 1 degree and less than 30mm, and the difference between the front and back is less than 0.5mm,More than 30mm is less than 0.7mm, and the consistency is good | Perpendicularity | ||||||
9 | Slanting cut ruler inch | The width of the workpiece ≤ 500mm | 40° | ||||
10 | 500mm< workpiece width≤750mm | 25° | |||||
11 | 750mm< workpiece width ≤ 1000mm | 20° | |||||
12 | 1000mm< workpiece width≤ 1250mm | 15° | |||||
13 | Bevel cutting range | ±45° | Cutting deviation <±2° | ||||
14 | Laser cutting Main Machine | Laser power | 20000W | ||||
15 | X1 axis travel | 900mm | |||||
16 | Y-axis travel | 2400mm | |||||
17 | Z-axis travel | 1200mm | |||||
18 | X1, Y-axis positioning accuracy | ±0.08mm/m | |||||
19 | A-axis and B-axis positioning accuracy | ±0.1° | |||||
20 | X1, Y axis maximum positioning speed | 40m/min | |||||
21 | X1-axis, Y-axis, Z-axis motor power | 1.8 kW | |||||
22 | A-axis and B-axis motor power | 0.75 kW | |||||
23 | The material table is load-bearing | The loading buffer can withstand the maximum load | 30 tons | ||||
24 | Feeding trolley | Maximum feed weight | 10,000 kg | ||||
25 | Maximum feeding speed | 20 m/min | |||||
26 | X-axis motor power | 4.4 kW | |||||
27 | Hydraulics | System pressure | 4 MPa | ||||
28 | Motor power | 2.2 kW | |||||
29 | Precision | 15m feeding error (mm). | ±1 | ||||
30 | Hole spacing deviation | ±0.2mm | Cutting hole clusters | ||||
31 | Bevel cutting angle error (mm). | ±2° | |||||
33 | Cutting length error | ±1.5 mm | |||||
34 | Cutting parameters | Mounting hole: Cut hole diameter | ≥5mm | ||||
35 | Other features | Lettering, automatic scribing function | After painting, the engraving content can be clearly recognized | ||||
36 | Number of NC axis | 6 pcs | |||||
37 | Programmatically | 1. Standardize the design programming mode, and export the DSTV format by tekla 3D softwareNC1b20>The data is generated by importing nesting and typesetting software, and the use is concise, intuitive and easy to operate, and it is convenient for maintenance personnel to interpret. 2. The control system comes with manual library model programming 3. The host has a network interface, which is convenient for remote instruction input and completion data output through the network. The processing program is created through the office PC and transferred to the machine for processing through the network and USB. | |||||
38 | Electrical system control | Numerical control system | |||||
39 | Total weight of the device | About 16 tons | |||||
IV. The structure and configuration of the machine
Equipment composition
1. Transverse fore hearth 1 set
3. Feeding fore hearth 1 set
5 Discharge fore hearth 1 set
6. Scrap trolleys 1 set
7. Hydraulic system 1 set
8. Electrical system 1 set
9. Dust removal system (fan).
The main technical parameters of the cutting host
Models | H12560BF |
Wing bevel cutting angle | ±45° |
X-axis travel | 900mm |
Y-axis travel | 2400mm |
Z-axis travel | 1200mm |
X, Y axis positioning accuracy | ±0.08mm/m |
X, Y axis repeatability | ±0.08mm |
A-axis and B-axis positioning accuracy | ±0.1° |
Maximum positioning speed in the X/Y axis | 40m/min |
Number of phases | 3 |
Power supply voltage rating | 380V |
frequency | 50Hz |
Total power protection rating | IP54 |
V. The main configuration and key components of the laser cutting unit
Main configuration | ||||
No. | Name | Model | Quantity | Remark |
1 | Laser cutting machine for section steel | H12560BF-H20000 | 1 set | HANS |
2 | Laser | HL-CM-20000 | 1 unit | HANS |
3 | Cutting head | Autofocus | 1 set | HANS |
4 | Chiller | Dedicated to fiber laser cutting | 1 unit | Standard with Han's |
5 | Regulated power supply | 120KVA | 1 unit | Standard with Han's |
6 | Dust removal system | The fan is 7.5kW | 1 unit | Standard with Han's |
Laser cutting unit key components | |||
No. | Main configuration | Configure the content | Brand |
1 | Composition of numerical control system | Han’s SMC | HANS |
2 | Pneumatic system composition | Triple parts, cylinders, throttle valves | Airtac |
Solenoid valves | Parker, USA, etc | ||
Electronically controlled proportional valves | Lanny, Germany | ||
3 | Transmission system composition | High-precision linear ball guides | Taiwan PMI |
High-precision helical rack | CZECH SVAROG | ||
High-precision reducer | SHIMPO, JAPAN | ||
Servo motors and drives | Rexroth, Germany | ||
4 | Capacitive vertical tracking system | Capacitive sensors | HANS |
5 | Software | Nesting software | Han's customized |
HL-CM-20000 Technical Specifications
Optical parameters | HL-CM-20000 |
Working mode | Continuous/modulated |
Central radiation wavelength | 1080±5nm |
Power adjustable range | 10-100% |
Rated output power | 20000W |
Beam quality | ≤4.5 mm*mrad |
Modulation frequency | ≥5kHz |
Transmission fiber diameter | 100μm |
Output power stability (long-term.)) | ±2% |
power supply | 380VAC, 50Hz, three-phase five-wire connection |
power consumption | 63kW |
VII. Cutting process parameters
20kw cutting speed gauge | |||||
Material Thickness (mm) | Material category | Cutting speed (m/min). | Assist gases | Cutting speed (m/min). | Assist gases |
5 | carbon steel |
| Oxygen positive coke | Oxygen negative coke | |
6 |
| ||||
8 |
|
| |||
10 |
|
| |||
12 |
|
| |||
14 |
|
| |||
16 |
|
| |||
18 |
|
| |||
20 |
|
| |||
25 |
|
| |||
30 |
|
| |||
40 |
|
| |||
50 |
|