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TD0507
1. Machine Purpose:
The structure of this machine tool is gantry moving, and a drilling power head is installed on the gantry, which can move in the direction of the length of the workpiece with the gantry. The machine tool adopts a numerical control system, which can realize automatic processing of the workpiece.
2. MainTechnical specification
Parameter name | Item | Parameter value |
Pipe (Header tube) size Drilling accuracy request | Processing pipe material | 15h1mf AISI321 |
The outer diameter of the processing header | φ133～φ450mm | |
Drilling diameter range | φ20-φ 80mm | |
Maximum step-hole diameter | φ100mm | |
Maximum pipe wall thickness | 50mm | |
Maximum length of processing headers | 600mm-7000mm | |
Maximum weight of the processed header tube | 5000kg | |
Drilling accuracy | Hole diameter dimensional tolerances | Comply with China national norm IT7～IT8 |
Machining roughness range (high-speed drilling) | ≤3.2μm | |
Longitudinal two adjacent holes center distance tolerance | ±0.2mm | |
The tolerance between the centers of the two adjacent holes of the ring line | ±0.5mm | |
Other | Meet the requirements of bending 1mm/m of the header | |
CNC Indexing head | Quantity | 1 set |
Swing speed | 0~4 r/min (CNC). | |
Vertical travel | 400mm | |
Vertical feed speed mode | Jogging | |
Horizontal travel | 500mm | |
Horizontal feed speed mode | Jog control operation | |
Slewing accuracy | ±2.5＇ | |
Indexing head floating stroke | 50mm | |
Clamping method | Automatic centering clamping | |
Servo motor power | 5kW | |
Drilling head and vertical slide table (Z-axis) | Number of working heads | 1 |
Drill spindle taper holes | BT50 | |
Main motor power | 37kW | |
Spindle speed | 30~3000 rpm/ | |
Spindle feed volume | CNC adjustable | |
Z-axis maximum travel | 800mm | |
Z-axis feed rate | 0～5m/min | |
Z-axis servo motor | 5kW | |
Axial repeatability accuracy | ±0.03mm | |
Gantry movement (X-axis) | Number of gantry | 1 set |
X-axis maximum travel: | 9000mm | |
X-axis maximum movement speed : | 10m/min | |
X-axis positioning accuracy: | ≤0.08mm | |
X-axis repeatability accuracy | 0.05mm | |
Gantry driving mode | servo motor + rack and pinion | |
X-axis servo motor | 2×5kW | |
The power head moves laterally (Y-axis) | Y-axis movement speed | 0—8m/min |
Y-axis servo motor power | 3kW | |
Support frame | Number of support frames | 5 |
Hydraulic system | Hydraulic pump pressure/flow | 3～12MPa/22L/min |
Pressure method of pressing cylinder clamp | Hydraulically adjustable | |
Chip conveyor | Chip conveyor type | Flat chain type |
Chip conveyor motor power | 1.5kW | |
Cooling system | Cooling method | Internal cooling + external cooling |
Highest pressure | 2MPa | |
Maximum flow rate | 50L/min | |
Electrical systems | CNC system | Siemens 828D |
numerical control | 1 set | |
Number of NC axis | 5 axis | |
Drawing file input | Meet the use of AutoCAD (minimum version 2004) in XX.DWG file format | |
Other | Total power | Approx. 60kW |
Overall dimension | Approx. 12×5.8×4.5m |
3. List of spare parts
Sr. | name | specifications | quantity | remark |
1 | Hose assembly | HFH2-P1-3-P-1.5 | 1 |
|
2 | Pressure gauge | YN-63-Ⅰ-16MPa | 1 |
|
3 | hilt | BT50 | 2 |
|
4 | Pull nails | P50T-Ⅰ | 2 |
|
5 | Hex wrench | 3-17 | 1 |
|
6 | Stiff wrench | 8-32 | 1 |
|
7 | paint |
| 2 kegs |
|
4. Key outsourced components list
Sr. | Name | Brand | Country |
1 | CNC system | Siemens | Germany |
2 | Feed servo motor | Siemens | Germany |
3 | Spindle servo motor | Hyper-sync | China |
4 | Linear guides | HIWIN | Taiwan |
5 | X-axis precision gearbox | APEX/ Gold Cin | Taiwan, China |
6 | X-axis rack and pinion pair | APEX/Jingte | Taiwan, China |
7 | Precision spindle | Kenturn/Danquan | Taiwan, China |
8 | Hydraulic valves | ATOS/YUKEN | Italy/Japan |
9 | oil pump | Justmark | Taiwan, China |
10 | Automatic lubrication system | HERG | Japan |
5. Working environment
5.1. Working power: 3-phase 4-wire system 380±10%V 50±1HZ
5.2. Compressed air pressure: ≥0.5MPa
5.3. Ambient temperature: >-5°C, <45°C
5.4. Ambient relative humidity: ≤90%.
1. Machine Purpose:
The structure of this machine tool is gantry moving, and a drilling power head is installed on the gantry, which can move in the direction of the length of the workpiece with the gantry. The machine tool adopts a numerical control system, which can realize automatic processing of the workpiece.
2. MainTechnical specification
Parameter name | Item | Parameter value |
Pipe (Header tube) size Drilling accuracy request | Processing pipe material | 15h1mf AISI321 |
The outer diameter of the processing header | φ133～φ450mm | |
Drilling diameter range | φ20-φ 80mm | |
Maximum step-hole diameter | φ100mm | |
Maximum pipe wall thickness | 50mm | |
Maximum length of processing headers | 600mm-7000mm | |
Maximum weight of the processed header tube | 5000kg | |
Drilling accuracy | Hole diameter dimensional tolerances | Comply with China national norm IT7～IT8 |
Machining roughness range (high-speed drilling) | ≤3.2μm | |
Longitudinal two adjacent holes center distance tolerance | ±0.2mm | |
The tolerance between the centers of the two adjacent holes of the ring line | ±0.5mm | |
Other | Meet the requirements of bending 1mm/m of the header | |
CNC Indexing head | Quantity | 1 set |
Swing speed | 0~4 r/min (CNC). | |
Vertical travel | 400mm | |
Vertical feed speed mode | Jogging | |
Horizontal travel | 500mm | |
Horizontal feed speed mode | Jog control operation | |
Slewing accuracy | ±2.5＇ | |
Indexing head floating stroke | 50mm | |
Clamping method | Automatic centering clamping | |
Servo motor power | 5kW | |
Drilling head and vertical slide table (Z-axis) | Number of working heads | 1 |
Drill spindle taper holes | BT50 | |
Main motor power | 37kW | |
Spindle speed | 30~3000 rpm/ | |
Spindle feed volume | CNC adjustable | |
Z-axis maximum travel | 800mm | |
Z-axis feed rate | 0～5m/min | |
Z-axis servo motor | 5kW | |
Axial repeatability accuracy | ±0.03mm | |
Gantry movement (X-axis) | Number of gantry | 1 set |
X-axis maximum travel: | 9000mm | |
X-axis maximum movement speed : | 10m/min | |
X-axis positioning accuracy: | ≤0.08mm | |
X-axis repeatability accuracy | 0.05mm | |
Gantry driving mode | servo motor + rack and pinion | |
X-axis servo motor | 2×5kW | |
The power head moves laterally (Y-axis) | Y-axis movement speed | 0—8m/min |
Y-axis servo motor power | 3kW | |
Support frame | Number of support frames | 5 |
Hydraulic system | Hydraulic pump pressure/flow | 3～12MPa/22L/min |
Pressure method of pressing cylinder clamp | Hydraulically adjustable | |
Chip conveyor | Chip conveyor type | Flat chain type |
Chip conveyor motor power | 1.5kW | |
Cooling system | Cooling method | Internal cooling + external cooling |
Highest pressure | 2MPa | |
Maximum flow rate | 50L/min | |
Electrical systems | CNC system | Siemens 828D |
numerical control | 1 set | |
Number of NC axis | 5 axis | |
Drawing file input | Meet the use of AutoCAD (minimum version 2004) in XX.DWG file format | |
Other | Total power | Approx. 60kW |
Overall dimension | Approx. 12×5.8×4.5m |
3. List of spare parts
Sr. | name | specifications | quantity | remark |
1 | Hose assembly | HFH2-P1-3-P-1.5 | 1 |
|
2 | Pressure gauge | YN-63-Ⅰ-16MPa | 1 |
|
3 | hilt | BT50 | 2 |
|
4 | Pull nails | P50T-Ⅰ | 2 |
|
5 | Hex wrench | 3-17 | 1 |
|
6 | Stiff wrench | 8-32 | 1 |
|
7 | paint |
| 2 kegs |
|
4. Key outsourced components list
Sr. | Name | Brand | Country |
1 | CNC system | Siemens | Germany |
2 | Feed servo motor | Siemens | Germany |
3 | Spindle servo motor | Hyper-sync | China |
4 | Linear guides | HIWIN | Taiwan |
5 | X-axis precision gearbox | APEX/ Gold Cin | Taiwan, China |
6 | X-axis rack and pinion pair | APEX/Jingte | Taiwan, China |
7 | Precision spindle | Kenturn/Danquan | Taiwan, China |
8 | Hydraulic valves | ATOS/YUKEN | Italy/Japan |
9 | oil pump | Justmark | Taiwan, China |
10 | Automatic lubrication system | HERG | Japan |
5. Working environment
5.1. Working power: 3-phase 4-wire system 380±10%V 50±1HZ
5.2. Compressed air pressure: ≥0.5MPa
5.3. Ambient temperature: >-5°C, <45°C
5.4. Ambient relative humidity: ≤90%.
