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PPL1255
1. Machine Purpose:
The NC punching production line of automobile longitudinal beam can be used for NC punching of automobile longitudinal beam. It can process not only rectangular flat beam, but also special-shaped flat beam.
This production line has the characteristics of high machining precision, high punching speed and high production efficiency.
The production preparation time is short, which can greatly improve the product quality and production efficiency of automobile frame.
2. Main Technical Specifications：
NO. | NAME | SPECIFICATIONS | |||
1 | Plate | Plate dimension | Length： 4000～12000mm | ||
Width： 250～550mm | |||||
Thickness： 4～12mm | |||||
weight：≤600kg | |||||
Range of punch diameter：φ6～φ65mm (the punching hole diameter shall be bigger than the plate material thickness) | |||||
Working Precision | Precision between holes | X≤±0.15mm/400mm；X≤±0.30mm/3000mm； X≤±0.50mm/12000mm | |||
Y≤±0.20mm/550mm | |||||
2 | CNC punch machine (Y axis) | Punching force | 1200kN | ||
Quantity of punching position | 25 | ||||
Y axis travel | about 630mm | ||||
Y axis max. speed | 30m/min | ||||
Servo motor power | 11kW | ||||
Block travel | 180mm | ||||
3 | Magnetic loading unit | Level moving travel | about 1800mm | ||
Vertical moving travel | About 500mm | ||||
Level motor power | 0.75kW | ||||
Vertical motor power | 2.2kW | ||||
Magnetic quantity | 10 pcs | ||||
4 | Magnetic unloading unit | Ditto magnetic loading unit | |||
5 | CNC feeding unit(X axis) | X axis travel | About 14400mm | ||
X axis max. speed | 40m/min | ||||
Servo motor power | 5.5kW | ||||
Hydraulic clamping quantity | 7 pcs | ||||
Clamping force | 20kN | ||||
Clamp opening travel | 50mm | ||||
Clamp expansion travel | Abour 165mm | ||||
6 | Feeding conveyor | Feeding height | 800mm | ||
Into feeding length | ≤13000mm | ||||
Out feeding length | ≤13000mm | ||||
7 | Pusher unit | Quantity | 6 group | ||
Travel | about 450mm | ||||
Push | 900N/ group | ||||
8 | Chip conveyor | Speed | 2m/min | ||
Motor power | about0.4kW | ||||
9 | hydraulic system | Main hydraulic station presssure | 24MPa | ||
Oil volume | 550L | ||||
Motor power | 37kW | ||||
Cooling type | Oil cooling (12kW) | ||||
Small hydraulic station pressure | 7MPa | ||||
Small oil box volume | 160L | ||||
Motor power | 4kW | ||||
10 | Loading carriage | Speed | 4m/min | ||
Motor power | 2×1.5kW | ||||
11 | Unloading carriage | Ditto loading carriage | |||
12 | Pneumatic system | System pressure | 0.45MPa | ||
Max. gas consumption | About 100L/min | ||||
13 | electrical system | Power supply | Three phase | ||
voltage | 380V±10%V | ||||
frequency | 50±1Hz | ||||
Total power | about 85kW | ||||
14 | Production line | Length x width x height | about 27000×8500×3400mm | ||
Total weight | about 44000kg | ||||
3. List of the Key Outsourced Components:
NO | Name | Brand | Country | Remark |
1 | Double acting cylinder | SMC/FESTO | Japan/ Germany | |
2 | Air bag cylinder | FESTO | Germany | |
3 | Solenoid valve and pressure switch, etc | SMC/FESTO | Japan / Germany | |
4 | Main punch cylinder | China | ||
5 | Main hydraulic components | ATOS | Italy | |
6 | linear guide rail | HIWIN/PMI | Taiwan, China | Y axis |
7 | linear guide rail | HIWIN/PMI | Taiwan, China | X-axis |
8 | Elastic coupling without backlash | KTR | Germany | |
9 | Reducer, clearance elimination gear and rack | ATLANTA | Germany | X-axis |
10 | Drag chain | Igus | Germany | |
11 | Servo motor and driver | Yaskawa | Japan | |
12 | Frequency converter | Rexroth/ Siemens | Germany | |
13 | PLC CPU and various modules | Mitsubishi | Japan | |
14 | Touch screen | Mitsubishi | Japan | |
15 | Automatic lubrication device | Herg | Japan | Thin oil |
16 | Computer | Lenovo | China | |
17 | Oil cooler | Tofly | China |
Note: The above is our fixed supplier. It’s subject to be replaced by same quality components of other brand if the above supplier can’t supply the components in case of any special matter
4. Work Environment:
1).Power supply： 3 phase 5 lines 440±10%V 60±1HZ (as per order)
2).Compressed air pressure： ≥0.5MPa
3).Temperature： 0
4).Humidity： ≤75%
1. Machine Purpose:
The NC punching production line of automobile longitudinal beam can be used for NC punching of automobile longitudinal beam. It can process not only rectangular flat beam, but also special-shaped flat beam.
This production line has the characteristics of high machining precision, high punching speed and high production efficiency.
The production preparation time is short, which can greatly improve the product quality and production efficiency of automobile frame.
2. Main Technical Specifications：
NO. | NAME | SPECIFICATIONS | |||
1 | Plate | Plate dimension | Length： 4000～12000mm | ||
Width： 250～550mm | |||||
Thickness： 4～12mm | |||||
weight：≤600kg | |||||
Range of punch diameter：φ6～φ65mm (the punching hole diameter shall be bigger than the plate material thickness) | |||||
Working Precision | Precision between holes | X≤±0.15mm/400mm；X≤±0.30mm/3000mm； X≤±0.50mm/12000mm | |||
Y≤±0.20mm/550mm | |||||
2 | CNC punch machine (Y axis) | Punching force | 1200kN | ||
Quantity of punching position | 25 | ||||
Y axis travel | about 630mm | ||||
Y axis max. speed | 30m/min | ||||
Servo motor power | 11kW | ||||
Block travel | 180mm | ||||
3 | Magnetic loading unit | Level moving travel | about 1800mm | ||
Vertical moving travel | About 500mm | ||||
Level motor power | 0.75kW | ||||
Vertical motor power | 2.2kW | ||||
Magnetic quantity | 10 pcs | ||||
4 | Magnetic unloading unit | Ditto magnetic loading unit | |||
5 | CNC feeding unit(X axis) | X axis travel | About 14400mm | ||
X axis max. speed | 40m/min | ||||
Servo motor power | 5.5kW | ||||
Hydraulic clamping quantity | 7 pcs | ||||
Clamping force | 20kN | ||||
Clamp opening travel | 50mm | ||||
Clamp expansion travel | Abour 165mm | ||||
6 | Feeding conveyor | Feeding height | 800mm | ||
Into feeding length | ≤13000mm | ||||
Out feeding length | ≤13000mm | ||||
7 | Pusher unit | Quantity | 6 group | ||
Travel | about 450mm | ||||
Push | 900N/ group | ||||
8 | Chip conveyor | Speed | 2m/min | ||
Motor power | about0.4kW | ||||
9 | hydraulic system | Main hydraulic station presssure | 24MPa | ||
Oil volume | 550L | ||||
Motor power | 37kW | ||||
Cooling type | Oil cooling (12kW) | ||||
Small hydraulic station pressure | 7MPa | ||||
Small oil box volume | 160L | ||||
Motor power | 4kW | ||||
10 | Loading carriage | Speed | 4m/min | ||
Motor power | 2×1.5kW | ||||
11 | Unloading carriage | Ditto loading carriage | |||
12 | Pneumatic system | System pressure | 0.45MPa | ||
Max. gas consumption | About 100L/min | ||||
13 | electrical system | Power supply | Three phase | ||
voltage | 380V±10%V | ||||
frequency | 50±1Hz | ||||
Total power | about 85kW | ||||
14 | Production line | Length x width x height | about 27000×8500×3400mm | ||
Total weight | about 44000kg | ||||
3. List of the Key Outsourced Components:
NO | Name | Brand | Country | Remark |
1 | Double acting cylinder | SMC/FESTO | Japan/ Germany | |
2 | Air bag cylinder | FESTO | Germany | |
3 | Solenoid valve and pressure switch, etc | SMC/FESTO | Japan / Germany | |
4 | Main punch cylinder | China | ||
5 | Main hydraulic components | ATOS | Italy | |
6 | linear guide rail | HIWIN/PMI | Taiwan, China | Y axis |
7 | linear guide rail | HIWIN/PMI | Taiwan, China | X-axis |
8 | Elastic coupling without backlash | KTR | Germany | |
9 | Reducer, clearance elimination gear and rack | ATLANTA | Germany | X-axis |
10 | Drag chain | Igus | Germany | |
11 | Servo motor and driver | Yaskawa | Japan | |
12 | Frequency converter | Rexroth/ Siemens | Germany | |
13 | PLC CPU and various modules | Mitsubishi | Japan | |
14 | Touch screen | Mitsubishi | Japan | |
15 | Automatic lubrication device | Herg | Japan | Thin oil |
16 | Computer | Lenovo | China | |
17 | Oil cooler | Tofly | China |
Note: The above is our fixed supplier. It’s subject to be replaced by same quality components of other brand if the above supplier can’t supply the components in case of any special matter
4. Work Environment:
1).Power supply： 3 phase 5 lines 440±10%V 60±1HZ (as per order)
2).Compressed air pressure： ≥0.5MPa
3).Temperature： 0
4).Humidity： ≤75%
