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PHD3016S
1. The Purpose of machine
This machine is mainly used for drilling tube plates, baffle plates, and circular flanges in the boiler and petrochemical industries. The maximum processing thickness is 150mm. When using a hard alloy drill for drilling, the drilling efficiency is high, and the maximum hole diameter can reach φ 65mm。 This product is equipped with a hydraulic chuck on the workbench, which can hold a maximum workpiece diameter of 2000mm. This product can drill through holes, blind holes, step holes, chamfer hole ends, and mill grooves. High efficiency and precision.
The workpiece is clamped and fixed on the workbench. After inputting processing data, the entire processing process is automatically completed. This machine can be used for large-scale continuous production, as well as for multi variety and small batch production, and can store a large number of workpiece programs. The produced workpiece can be processed for the same type of workpiece next time it is called out.
2、Technical Specifications
Parameter name | Items | Parameter value |
Workpiece size | Workpiece thickness | 15mm-150mm |
Workpiece dimension | 3000x1600mm (Length x Width) | |
Drill power heads | Spindle model | BT50 |
Number of spindles | 1 | |
Maximum drilling diameter (d) | By high-speed drilling carbide drill tool Φ60mm | |
By low speed drilling Twist drill tool Φ50mm | ||
Carbide drilling depth | ≤8d (d is the drillinghole diameter) | |
Rotate speed | 30-3000r/min | |
Travel length | 500mm | |
Spindle motor power | 22KW | |
Workpiece clamping | Flange clamping | Self-centering chuck |
The gantry moves vertically (X-axis) | Travel length | 3000 mm |
Speed | 8m/min | |
Servo motor power | 2×3.6kW | |
The power head moves laterally (Y-axis) | Travel length | 1600 mm |
Speed | 8m/min | |
Servo motor power | 3.6 kW | |
Power head feed movement (Z-axis) | Travel length | 500 mm |
Feed rate | 4m/min | |
Servo motor power | 3.6kW | |
Positioning accuracy | X-axis, Y-axis | 0.08/ Full travel |
Repeatable positioning accuracy | X-axis, Y-axis | 0.04/ Full travel |
Pneumatic system | Supply air pressure | 0.5MPa |
Chip removal and cooling | Chip conveyor type | Plate chain |
Number of chip conveyors | 1 pc | |
Chip evacuation speed | 1m/min | |
Chip conveyor motor power | 0.75kW | |
Cooling method | Inner cooling + Outside cooling | |
Cooling pressure | Internal cooling 2.0MPa | |
Hydraulic system | Clamping pressure | 6MPa(60kgf/cm2) |
Fuel tank capacity | 100L | |
Power | 2.2 kW | |
Electrical system | CNC system | KND 1000 |
Number of CNC axes | 4 | |
Total motor power | About 42kW | |
Machine dimensions | Length× Width × Height | About 5500mm×4200mm×3300mm |
Total machine weight | About 16,000kG |
3. Catalog of main purchased parts of machines
NO. | Name | Brand | Country |
1 | Linear rolling guide pair | HTPM/HIWIN | China/Taiwan |
2 | Spindle | Kenturn/ Danquan | Taiwan, China |
3 | Hydraulic pump | JUSTMARK | Taiwan, China |
4 | Solenoid valve | Atos/ YUKEN | Italy/Japan |
5 | Servo motors | KND | China |
6 | Servo drivers | KND | China |
7 | CNC control system | KND | China |
8 | Towline | JFLO | China |
9 | Computer | Lenovo | China |
Note: The above supporting manufacturers are all designated suppliers of the company, it’s subject to be replaced by same quality level other brand counterparts in case of shortage from above suppliers.
4. List of accessories and spare parts
NO. | Codename | Name | Quantity |
1 | BT50-M4-75 | Tool holder | 1 |
2 | BT50-XP40-125 | Tool holder | 1 |
3 | BT50-I | Pull nails | 2 |
4 | Filter core | 1 |
5. Work Environment:
1、Power supply:3 phases 4 lines 380±10%V 50±1HZ
2、Compressed air pressure: ≥0.8MPa
3、Environment temperature: 0~40°C
4、Environment humidity: ≤75%
1. The Purpose of machine
This machine is mainly used for drilling tube plates, baffle plates, and circular flanges in the boiler and petrochemical industries. The maximum processing thickness is 150mm. When using a hard alloy drill for drilling, the drilling efficiency is high, and the maximum hole diameter can reach φ 65mm。 This product is equipped with a hydraulic chuck on the workbench, which can hold a maximum workpiece diameter of 2000mm. This product can drill through holes, blind holes, step holes, chamfer hole ends, and mill grooves. High efficiency and precision.
The workpiece is clamped and fixed on the workbench. After inputting processing data, the entire processing process is automatically completed. This machine can be used for large-scale continuous production, as well as for multi variety and small batch production, and can store a large number of workpiece programs. The produced workpiece can be processed for the same type of workpiece next time it is called out.
2、Technical Specifications
Parameter name | Items | Parameter value |
Workpiece size | Workpiece thickness | 15mm-150mm |
Workpiece dimension | 3000x1600mm (Length x Width) | |
Drill power heads | Spindle model | BT50 |
Number of spindles | 1 | |
Maximum drilling diameter (d) | By high-speed drilling carbide drill tool Φ60mm | |
By low speed drilling Twist drill tool Φ50mm | ||
Carbide drilling depth | ≤8d (d is the drillinghole diameter) | |
Rotate speed | 30-3000r/min | |
Travel length | 500mm | |
Spindle motor power | 22KW | |
Workpiece clamping | Flange clamping | Self-centering chuck |
The gantry moves vertically (X-axis) | Travel length | 3000 mm |
Speed | 8m/min | |
Servo motor power | 2×3.6kW | |
The power head moves laterally (Y-axis) | Travel length | 1600 mm |
Speed | 8m/min | |
Servo motor power | 3.6 kW | |
Power head feed movement (Z-axis) | Travel length | 500 mm |
Feed rate | 4m/min | |
Servo motor power | 3.6kW | |
Positioning accuracy | X-axis, Y-axis | 0.08/ Full travel |
Repeatable positioning accuracy | X-axis, Y-axis | 0.04/ Full travel |
Pneumatic system | Supply air pressure | 0.5MPa |
Chip removal and cooling | Chip conveyor type | Plate chain |
Number of chip conveyors | 1 pc | |
Chip evacuation speed | 1m/min | |
Chip conveyor motor power | 0.75kW | |
Cooling method | Inner cooling + Outside cooling | |
Cooling pressure | Internal cooling 2.0MPa | |
Hydraulic system | Clamping pressure | 6MPa(60kgf/cm2) |
Fuel tank capacity | 100L | |
Power | 2.2 kW | |
Electrical system | CNC system | KND 1000 |
Number of CNC axes | 4 | |
Total motor power | About 42kW | |
Machine dimensions | Length× Width × Height | About 5500mm×4200mm×3300mm |
Total machine weight | About 16,000kG |
3. Catalog of main purchased parts of machines
NO. | Name | Brand | Country |
1 | Linear rolling guide pair | HTPM/HIWIN | China/Taiwan |
2 | Spindle | Kenturn/ Danquan | Taiwan, China |
3 | Hydraulic pump | JUSTMARK | Taiwan, China |
4 | Solenoid valve | Atos/ YUKEN | Italy/Japan |
5 | Servo motors | KND | China |
6 | Servo drivers | KND | China |
7 | CNC control system | KND | China |
8 | Towline | JFLO | China |
9 | Computer | Lenovo | China |
Note: The above supporting manufacturers are all designated suppliers of the company, it’s subject to be replaced by same quality level other brand counterparts in case of shortage from above suppliers.
4. List of accessories and spare parts
NO. | Codename | Name | Quantity |
1 | BT50-M4-75 | Tool holder | 1 |
2 | BT50-XP40-125 | Tool holder | 1 |
3 | BT50-I | Pull nails | 2 |
4 | Filter core | 1 |
5. Work Environment:
1、Power supply:3 phases 4 lines 380±10%V 50±1HZ
2、Compressed air pressure: ≥0.8MPa
3、Environment temperature: 0~40°C
4、Environment humidity: ≤75%