 |
| Quantity: | |
|---|---|
SWZ1000C
1. Machine Purpose
Swz1000C, CNC drilling machine production line is composed of main machine body CNC drilling machine, feeding trolley and material channel. It can be widely used in construction, bridge, power station boiler, three-dimensional garage, offshore oil well platform, tower mast and other steel structure industries, especially suitable for H-beam and channel steel in steel structure, with high precision and convenient operation
2. Main Technical Specifications
Parameter name | Unit | Parameter value | Remark | |||
Scope of work piece | Section steel | mm | 150x75~1000x500 | |||
Thickness | mm | ≤80 | ||||
Length | m | 12m | As per customer’sdemand | |||
Short material limit | mm | Automatic processing≥3000 | ||||
Manual processing：690～3000 | ||||||
principal axis | Quantity | 3 | ||||
drill hole Range | Fixed side, mobile side | mm | ￠12~￠26.5 | |||
Intermediate unit | mm | ￠12~￠33.5 | ||||
Spindle speed | r/min | 180~560 | ||||
Change the card head quickly | / | Morse taper hole 3#、、4# | Can change to 2# | |||
Axial stroke | Fixed side, mobile side | mm | 140 | |||
Intermediate unit | mm | 325 | ||||
Axial feed rate | mm/min | 20~300 | ||||
Moving distance | Each spindle is in the direction of workpiece length | mm | 520 | |||
Both sides of the spindle in the up and down direction | mm | 35～470 | From the lower plane of the workpiece | |||
The intermediate unit is in the direction of workpiece width | mm | 45～910 | From the datum side | |||
Cooling mode | Compressed air + cutting fluid | / | / | |||
Air pressure | MPa | ≥0.5 | ||||
Machining accuracy | Error of adjacent hole spacing in hole group | mm | ≤0.5 | |||
Feeding error within 10 m length | mm | ≤1 | ||||
electric machinery power | Three phase asynchronous motor for spindle rotation | kW | 4x3 | Number of spindles 3 | ||
Intermediate unit X-axis servo motor | kW | 1.0 | ||||
Z-axis servo motor of intermediate unit | kW | 1.5 | ||||
Fixed side and mobile side X-axis servo motor | kW | 1.0x2 | ||||
Fixed side and mobile side Y-axis servo motor | kW | 1.5x2 | ||||
Moving carriage three phase asynchronous motor | kW | 0.55 | ||||
Over dimension | mm | About 40000×2400×3500 | ||||
Machine Weight | kG | About 18000 | ||||
i. CNC feeding and clamp device
The production line adopts CNC car feeding, and the CNC feeding device is driven by the gear rack after the servo motor decelerates through the reducer, so the positioning is accurate. The feed port of the machine bed is equipped with a photoelectric counter switch. When the workpiece is fed, the x-axis reference line of the feeding direction of the workpiece can be quickly found. Based on this, the x-axis positioning can be carried out, so as to realize the accurate positioning of the workpiece.
CNC axis | X-axis |
X-axis servo motor power |
|
X-axis moving speed | 0～15m/min |
Maximum feeding weight | 10 tons |
Clamping workpiece thickness range | 5 ~ 80m / min (need to change the jaw) |
Clamping force | 4kn (determined by pneumatic pressure) |
ii. electrical system
Type of power supply | Three phase alternating current |
Voltage | 380±10% V |
Frequency | 50 HZ |
Total Power | About 35 KVA |
3. List of Free Accessories and spare parts
NO. | Code | Name | Quantity | Remark |
1 | KHQ50.1-6No3 | Extension rod (Mo's 3) | 3 | Full length of 150 mm including on the main engine |
2 | KHQ50.1-6No4 | Extension rod (Morse 4) | 1 | Full length of 150 mm including on the main engine |
3 | HZ40.325－48A | Bit extension (Morse 3) | 1 | Full length of 330 mm including on the main engine |
4 | HZ40.325－48D | Bit extension (Morse 3) | 1 | Full length of 480 mm including on the main engine |
5 | SWZ10.3－24A | Indenter | 4 | |
6 | SWZ10.1－88 | Wedge iron (Mo's 1) | 1 | |
7 | PD16.0-25 | Inclined iron (Mo's 3) | 1 | |
8 | PD16.0-26 | Inclined iron (Mo's 4) | 1 | |
9 | ￠95 | J-ring | 2 | |
10 | Φ 20mm nylon rope | 1 | 12m | |
11 | Butter thruster | 1 | ||
12 | Pressure oil pot | 1 | ||
13 | QDX1.5-16-0.37 | Single phase submersible pump | 1 | |
14 | GB/T1187 | Ф25mmWater delivery hose | 1 | 3m |
15 | ZBJ51002-87 | Hoop 40 | 1 | |
16 | JB/GQ0341-89 | Coupling 8 | 1 | |
17 | ZBJ51002-87 | Hoop 20 | 1 | |
18 | Pu tubeФ8 | 1 | 5m | |
19 | GB/T9877.1 | Seal ring for rotating shaft60×80×10 | 2 | |
20 | PUT08 | Tee joint | 1 | |
21 | Sd0320 | Stepped seal ring 32 | 4 | |
22 | 3#/2# | Variable diameter Morse taper sleeve | 3 | |
23 | Paint (with curing agent) | 3 | 1 barrel shield color, 2 barrel main engine color | |
24 | HDX-63X20Q | Filter element | 1 | Hydraulic parts |
25 | CD (including PC content) | 1 |
4. List of the Key Outsourced Components
NO. | Name | Brand | Country |
1 | linear guide rail | HIWIN/CSK | Taiwan (China) |
2 | Electromagnetic hydraulic valve | ATOS/YUKEN | Italy/Japan |
3 | Hydraulic pump | Just mark | Taiwan (China) |
4 | servo motor | Panasonics | Japan |
5 | Servo driver | Panasonics | Japan |
6 | PLC | MITSUBISHI | Japan |
7 | Spray cooling pump | BIJUR | USA |
8 | Flexible extension nozzle | BIJUR | USA |
9 | Pneumatic solenoid valve | AIRTAC | Taiwan (China) |
10 | Centralized lubrication | HERG/BIJUR | Japan/USA |
11 | computer | Lenovo | China |
Note: The above is our fixed supplier. It’s subject to be replaced by same quality components of other brand if the above supplier can’t supply the components in case of any special matter.
1. Machine Purpose
Swz1000C, CNC drilling machine production line is composed of main machine body CNC drilling machine, feeding trolley and material channel. It can be widely used in construction, bridge, power station boiler, three-dimensional garage, offshore oil well platform, tower mast and other steel structure industries, especially suitable for H-beam and channel steel in steel structure, with high precision and convenient operation
2. Main Technical Specifications
Parameter name | Unit | Parameter value | Remark | |||
Scope of work piece | Section steel | mm | 150x75~1000x500 | |||
Thickness | mm | ≤80 | ||||
Length | m | 12m | As per customer’sdemand | |||
Short material limit | mm | Automatic processing≥3000 | ||||
Manual processing：690～3000 | ||||||
principal axis | Quantity | 3 | ||||
drill hole Range | Fixed side, mobile side | mm | ￠12~￠26.5 | |||
Intermediate unit | mm | ￠12~￠33.5 | ||||
Spindle speed | r/min | 180~560 | ||||
Change the card head quickly | / | Morse taper hole 3#、、4# | Can change to 2# | |||
Axial stroke | Fixed side, mobile side | mm | 140 | |||
Intermediate unit | mm | 325 | ||||
Axial feed rate | mm/min | 20~300 | ||||
Moving distance | Each spindle is in the direction of workpiece length | mm | 520 | |||
Both sides of the spindle in the up and down direction | mm | 35～470 | From the lower plane of the workpiece | |||
The intermediate unit is in the direction of workpiece width | mm | 45～910 | From the datum side | |||
Cooling mode | Compressed air + cutting fluid | / | / | |||
Air pressure | MPa | ≥0.5 | ||||
Machining accuracy | Error of adjacent hole spacing in hole group | mm | ≤0.5 | |||
Feeding error within 10 m length | mm | ≤1 | ||||
electric machinery power | Three phase asynchronous motor for spindle rotation | kW | 4x3 | Number of spindles 3 | ||
Intermediate unit X-axis servo motor | kW | 1.0 | ||||
Z-axis servo motor of intermediate unit | kW | 1.5 | ||||
Fixed side and mobile side X-axis servo motor | kW | 1.0x2 | ||||
Fixed side and mobile side Y-axis servo motor | kW | 1.5x2 | ||||
Moving carriage three phase asynchronous motor | kW | 0.55 | ||||
Over dimension | mm | About 40000×2400×3500 | ||||
Machine Weight | kG | About 18000 | ||||
i. CNC feeding and clamp device
The production line adopts CNC car feeding, and the CNC feeding device is driven by the gear rack after the servo motor decelerates through the reducer, so the positioning is accurate. The feed port of the machine bed is equipped with a photoelectric counter switch. When the workpiece is fed, the x-axis reference line of the feeding direction of the workpiece can be quickly found. Based on this, the x-axis positioning can be carried out, so as to realize the accurate positioning of the workpiece.
CNC axis | X-axis |
X-axis servo motor power |
|
X-axis moving speed | 0～15m/min |
Maximum feeding weight | 10 tons |
Clamping workpiece thickness range | 5 ~ 80m / min (need to change the jaw) |
Clamping force | 4kn (determined by pneumatic pressure) |
ii. electrical system
Type of power supply | Three phase alternating current |
Voltage | 380±10% V |
Frequency | 50 HZ |
Total Power | About 35 KVA |
3. List of Free Accessories and spare parts
NO. | Code | Name | Quantity | Remark |
1 | KHQ50.1-6No3 | Extension rod (Mo's 3) | 3 | Full length of 150 mm including on the main engine |
2 | KHQ50.1-6No4 | Extension rod (Morse 4) | 1 | Full length of 150 mm including on the main engine |
3 | HZ40.325－48A | Bit extension (Morse 3) | 1 | Full length of 330 mm including on the main engine |
4 | HZ40.325－48D | Bit extension (Morse 3) | 1 | Full length of 480 mm including on the main engine |
5 | SWZ10.3－24A | Indenter | 4 | |
6 | SWZ10.1－88 | Wedge iron (Mo's 1) | 1 | |
7 | PD16.0-25 | Inclined iron (Mo's 3) | 1 | |
8 | PD16.0-26 | Inclined iron (Mo's 4) | 1 | |
9 | ￠95 | J-ring | 2 | |
10 | Φ 20mm nylon rope | 1 | 12m | |
11 | Butter thruster | 1 | ||
12 | Pressure oil pot | 1 | ||
13 | QDX1.5-16-0.37 | Single phase submersible pump | 1 | |
14 | GB/T1187 | Ф25mmWater delivery hose | 1 | 3m |
15 | ZBJ51002-87 | Hoop 40 | 1 | |
16 | JB/GQ0341-89 | Coupling 8 | 1 | |
17 | ZBJ51002-87 | Hoop 20 | 1 | |
18 | Pu tubeФ8 | 1 | 5m | |
19 | GB/T9877.1 | Seal ring for rotating shaft60×80×10 | 2 | |
20 | PUT08 | Tee joint | 1 | |
21 | Sd0320 | Stepped seal ring 32 | 4 | |
22 | 3#/2# | Variable diameter Morse taper sleeve | 3 | |
23 | Paint (with curing agent) | 3 | 1 barrel shield color, 2 barrel main engine color | |
24 | HDX-63X20Q | Filter element | 1 | Hydraulic parts |
25 | CD (including PC content) | 1 |
4. List of the Key Outsourced Components
NO. | Name | Brand | Country |
1 | linear guide rail | HIWIN/CSK | Taiwan (China) |
2 | Electromagnetic hydraulic valve | ATOS/YUKEN | Italy/Japan |
3 | Hydraulic pump | Just mark | Taiwan (China) |
4 | servo motor | Panasonics | Japan |
5 | Servo driver | Panasonics | Japan |
6 | PLC | MITSUBISHI | Japan |
7 | Spray cooling pump | BIJUR | USA |
8 | Flexible extension nozzle | BIJUR | USA |
9 | Pneumatic solenoid valve | AIRTAC | Taiwan (China) |
10 | Centralized lubrication | HERG/BIJUR | Japan/USA |
11 | computer | Lenovo | China |
Note: The above is our fixed supplier. It’s subject to be replaced by same quality components of other brand if the above supplier can’t supply the components in case of any special matter.
